The Evidence of Providence -Part 2
-How I Became An Engineer
By Samuel

The first phase of my apprenticeship (first three and a half years) was spent learning how to interpret drawings for pressure vessels, boilers, heat exchangers, tanks and structural steel fabrications. Besides this, I learnt to break down the various components for fabrication pertaining to materials, shapes (inclusive of developments), marking materials, workload scheduling, etc. During the phase of my final one-and-a-half years of apprenticeship, I worked as a full-fledged boilermaker. This was due to two issues. I had excelled in my training and was given the opportunity to work on my own, which I accepted. This would help me cement the training given to me by Mr. T (Paul T.) and also build confidence in me as part of the training program. At this time, Mr. T was also promoted to Workshop Chargehand (Supervisor), he was now my direct “Boss.” Our relationship was still one of father-son and he allowed me to choose which jobs I wanted to do. This was a similar privilege to the one he had whilst he was working as a boilermaker. After my apprenticeship and now in possession of my certificate as a qualified boilermaker, I resigned and worked at many other engineering works.
Now I was truly groomed as a boilermaker, having further gained and passed welding tests (6G for Stainless Steel and Carbon Steel) considered the highest welding codes. I had also done lots of assemblies and discovered that this was the part of Boilermaking I loved. A couple of years later, I returned home to James Brown and Hamer) Not long after my return Mr. T sadly passed away. One of my regrets in life is that he never lived to see me qualify as an engineer. He was my mentor.
After his passing, I decided, in consultation with my wife, to further my studies and become an engineer. During the years of my apprenticeship, as part of the training process, I was required to attend college annually, for three months. I attended the LC Johnson Technical College and acquired my National Certifications at Levels 1, 2 and 3 (N1, N2 & N3), plus a Technical Certificate at Level 1 (T1).
To complete the National Certification Course and to gain my National Diploma (Mechanical Engineering) I needed to complete N4, N5 and N6. To accomplish this, I needed study time and costs. Here once again, I see God’s intervention in assisting me to complete my goals in life, better put, HIS plans and purpose for my life. To complete my studies on a part-time basis by attending evening classes run by the college would take me “forever and a day”. Alternatively, I could complete these courses by attending the Block Release Sessions on a full-time basis. The college year cycle was three terms per year with a break period in between them.
Had I followed this prescribed rigid cycle, it would have taken me a year and a half as each term’s results were only made available by the government education department midterm through the proceeding lecturing/study period. Now a married man with the responsibility of being a provider for my beautiful wife (I might add) plus our two children (our son being the eldest and a daughter) it would be a bit of a Tall Order for me to have a prolonged full-time study period of two years. It would also put, way too much pressure on my wonderful, always willing to help, beloved wife to shoulder the burden of supporting the home on her salary. This is South Africa, where the earning power of a Non-White Female was absolutely appalling. In this type of arrangement, a wife working and supporting the family whilst the man of the house, to increase his earning capacity, would arrange for furthering his studies and be a more marketable person with greater earning capacities.
I approached the college principal (Mr. Ground) and asked him -no, begged him, pleaded with him- to allow me to do all three courses progressively, that is to say, in one calendar year. The principal, in consultation with the vice principal, agreed that they would allow me to do this (which was never ever attempted or allowed before). To acquire my Engineering Diploma, I needed the N4, N5 and N6 Certificates. Certification was only achieved after all subjects studied were passed. There was no room for failure. The terms of agreement for me to do this were that, when the results were issued and if I had failed any of the subjects, I would immediately be “demoted” to complete that part of the course successfully. I accepted this condition. I view this as God’s wonderful providence in my life. A Historical Fact about the South African Education System within the context of the Old Apartheid regime was that all tertiary education (universities and colleges) was conducted under the House of Assemblies Education (European/White) race group umbrella. Why do I make this statement? For all the non-whites (Coloureds, Blacks and Southern Asians) who have acquired degrees and/or diplomas during this era, this was irrevocable proof that, to quote/misquote Animal Farm, by George Orwell, ALL men are born equal, just that some are more equal than others.
Thus the year Nineteen Eighty-Four (1984) became the watershed year of my human existence. In December 1983, I resigned from James Brown and Hamer in preparation for starting my studies as a full-time student. The company was not quite willing to part ways with me without a fight (so to speak) and as a means to try and keep me, I was offered an opportunity to be trained as a Project Scheduler, one of the last frontiers to be crossed as it was mostly reserved for persons of the white race group. Without hesitation, I turned it down. My focus was on becoming an engineer. In the second week of January 1984, I went to the college to pay my college fees (upfront payment was required) and to enroll for the first part of my “new” journey, the National (N4) course. Study classes were scheduled to begin on Monday, January, 15 th . 1984.
Needless to say, I applied myself diligently, there was no room for error (failure) and completed all three courses (N4, N5 and N6) successfully. Not only did I receive my Diploma in 1985, but I had the distinction of winning the College Floating Trophy (Shield) having been nominated as Student of The Year 1984 at the LC Johnson Technical College. It was the first time for anyone in South Africa to attempt, and be given the opportunity to do all three courses in one calendar year. To gain acceptance into the Government Certificate of Mechanical Engineers program, the requirements were:
- Either a Degree in Mechanical Engineering, a Three-Year Diploma in Mechanical Engineering (N4, N5 and N6) or a Three-Year Technicians Diploma (T1, T2 and T3).
- Post the Tertiary Education studies, there must be proof of having served/worked in a heavy-duty engineering environment such as an oil refinery, a sugar mill or a chemical plant where heavy-duty machinery was in evidence.

I was the Managing Director of a company called ArcForce Fabricators (Pty) Limited. We were commissioned by the AECI Group to dismantle their Tank Farm in JHB, transport the tanks and equipment to Durban and build a completely new plant using the items dismantled/salvaged. The heart of the plant, a Ten Tonne Stainless Steel Reactor, was to be designed as the original glass lined one could not be transferred without the glass lining fracturing due to transporting it overland. The glass lining was due to the highly corrosive chemicals used for producing their product. Glass-lined vessels were imported from Germany at very high cost. I did my research and assured them that we could design one for them using 904L Grade Stainless Steel. Before they placed the order for design, manufacture and installation, I was requested to see if, in my design, I could possibly have the process cycle reduced from a sixty-hour one to say thirty hours, to double their production. No Problem, I said.

I checked out the German glass-lined vessel and noticed that the exterior Hemi coil around the vessel was used to supply steam for heating to cause the production of the product, and water used for cooling for phase separation of the product. Water and steam do not mix, therefore a time frame was needed between the two activities. They were concerned as the chemicals being highly corrosive, was the reason for the glass lining. After my research, I incorporated, successfully, I might add, the following two conditions.
- I found out that the 904L Stainless Steel could withstand the chemical attacks. It was and still is a very expensive material.
- In my design I separated the steam and water processes. An external hemi coil was used for the water and an internal double coil manufactured from 904L Stainless piping for the steam. Once the design was approved, the Reactor was fabricated and installed. A day after commissioning the plant, the chief chemist came to my on-site office all excited, requesting I accompany him into the plant. There, he showed me that they had just produced their first batch with the new Reactor in just 15 hours, a quarter of the time of the original. I still look at it as one of my finest achievements.

The first ever Pressure Vessel I had designed. As the Senior Project Engineer, I had to oversee its construction plus the installation. It was a filtration type vessel to extract Toleone Oil from water.
The next part of the journey turned out to be a monumental exercise/effort in a fruitless endeavour for me, which I did not expect. Yes, it was still the apartheid era, but things had been changing. I applied to a number of “heavy duty” plants within Natal (now Kwa-Zulu Natal) province but received the same old rejection answer (my trade qualification and my Engineering Diploma were exceptional and could be accepted but it was still a time when the few openings on the program was reserved for the White Race Group. I was deflated, disheartened, but God, yes, but God, stepped in and the L.C. Johnson College Principal Mr Ground, not knowing about my rejection, called me and asked if I was available to work at the college as a lecturer as a position had become available. I accepted and was immediately inducted. In mid-January, 1985, I started lecturing at the college. I was offered the position as I had passed subjects where there was a shortage of lecturing staff. The lecturer who taught me Electrotechnics N5 and N6 resigned at the end of 1984 and immigrated to New Zealand. For Strength of Materials N6, our class had no full-time lecturer and I had taken it upon myself to study sections regularly and to teach the class that I was part of. Thus, in a way, I was partially groomed already. In my first term of lecturing, I taught two classes for N6 Strength of Materials (one daytime and one evening class) plus an evening class on N6 Electrotechnics.
I settled into this new role of being a lecturer and thoroughly enjoyed it. Over the next couple of years, several things took place. At that point in time I had categorised them as good and bad but now looking back with a clearer understanding of “The Evidence of Providence” I see it all from God’s Perspective. God declares, all things, yes all things, good and bad, work together, and operate in unity, FOR GOOD, in our lives to accomplish His Plans and Purpose. Not to labour the point, short version is in bullet format:
- I received a merit increase at the end of 1985, my first year of lecturing. I thanked Principal Ground. He shook my hand, said I deserved it and that there was something more that he had planned for me, that I would receive it soon.
- He, Principal Ground, was retiring at the end of that year.
- Being on staff, even though I had my Engineering Diploma, it was required of me to gain my Technical Teachers’ Diploma to fully qualify. That very year, I applied, and was accepted to attend this course at the Peninsula Technicon in Cape Town.
- As his final act as Principal of the college, Mr. G. introduced us to his replacement, the new principal who would take up office in January 1996. From our first meeting I immediately felt the tension and knew that we would never be able to get along. Time proved me right.
- Studying in Cape Town wasn’t easy. Being away from home and family was a challenge on its own. 1986 was the mid-point in the years of the Revolution against the Apartheid Regime and the Tertiary Education Institute were the hot beds for fostering this culture. Enduring all the study disruptions constantly taking place, I can only say, by the Grace of God and having His Blessings upon my life, I passed all sixteen subjects, some with distinctions.
- During the Technicon mid-year break period, which somehow coincided with the LC Johnson holiday period, I needed some information from my College Staff Personal File, the Vice Principal was on day duty, a requirement for continuity. I explained what I needed as the files were kept under lock and key in the principal’s office. Coming back to the reception office, he handed me my file, requesting that I must please copy what I needed. The file he handed me was the main one as the “normal” file was listed as having been taken by someone from the department. I did promise and planned to keep my promise. Something happened that blew me away. As I opened the file to get to the section that I was interested in, it opened on a letter addressed to me, from the Department of Coloured Affairs, one I had never seen. My Name was in bold capital letters at the top and it was marked confidentially. I could not help but scrutinise it, I had been nominated at the beginning of the year (January 1986) for the position of Senior Lecturer of Mechanical Division. It was required of me to send/return the letter as signed that I accept. The new principal had kept it away from me. There were two copies, one marked for him and the one addressed to me. No malaise, no hatred, I just chuckled to myself now realising what Mr. G. had hinted at, something more than the merit increase.
- I never ever let on about what I found out. I went back to Cape Town, completed my studies and got capped the following year (1987).
- I continued lecturing and had the privilege of lecturing former colleagues during evening classes. I must add here, that one of them was my apprentice as a boilermaker, now also completing his Mechanical Engineering Diploma. In his study year, he was also awarded the shield as Student of the Year. Today, he is a successful engineer of a massive project in the Southern African Region. I salute you Mr. L. K.
- An incident took place at the college where I tried to be the voice of reason and the peacekeeper between the principal and a staff member. God is my witness, despite what he did to me, I held no grudges. Two weeks later, the head of tertiary education, coloured Affairs came to the college and requested I have a private meeting with him in the college library, normally off limits to students during lectures. This was the Chief Inspector of Education who had given me glowing reports on three occasions, now informing me that I had disappointed him. I suspected it was because of the incident where I had intervened and actually stopped one of our colleagues from assaulting him. I requested the chief of inspection to hear my side of the story. He retorted that he was not interested and that he would ensure I never amount to anything within the South African education system. Now angry, I told him to go to hell and stormed out. We never ever met or spoke again and in the meantime, I discovered that he and the principal were big buddies. At this stage, some might view it as a setback. No, it was not. I loved teaching and enjoyed the interaction with my students. Many still meet me today in passing and thank me for having taught them.
- Now I had to get back on track to becoming an engineer. Lecturing had merely been a detour, a rest stop, now the real deal.
- I immediately put it out in industry that I was available for an engineering post.
One of the biggest Engineering companies in Durban called me in for an interview for the position of Welding Engineer. Excepting their interview, I was questioned about several things by a panel of three individuals (the company Managing Director, the Human Resources Manager and the company welding engineer). At this meeting, I was informed that I was one of ten applicants. A week later I was contacted to come in for a second interview with the same three people. At this stage, I was now one of three being interviewed for the position. That was a Friday, and not expecting much, I was asked on the Monday after the weekend to please come in for what they said would be the third and final interview. Well, I felt a bit elated that It was now down to the wire and I was in with a chance. At this third interview, I was informed that I was the chosen candidate. I walked out of that office on cloud nine, thanking God as I viewed it that the impossible has just been achieved. Not by might, nor by power but by my Spirit says the LORD. This again was nothing short of God showing me favour.
That very week, which was the end of the first study term, as the students were busy with their examinations, I resigned from my post at the college. Proverbially speaking, the shoe is now on the other foot. They had staff that could now fill in for Strength of Materials, but for Electrotechnics N6, still no one. I was informed that I needed to give one term (three months) notice. If I insisted on immediate termination, I would lose my government pension plus never ever be allowed to lecture again. It was a case of goodbye and no looking back. Four years later, one of the colleges contacted me and offered me a senior lecturer position in their mechanical division. So much for you will never be allowed back. I did not accept, I was not prepared to go back.
- Post the start of my career as an Engineer, I got a Quality Assurance Engineer’s Position at the completion of the Mossgas Oil Rig Main Support frame Section. With a team allocated to me, we completed all the documentation, inclusive of a library consisting of three forty-foot containers kitted out for that purpose. We were given twelve months to carry out the task. As a team, we worked well together and eight and a half months later, the final document was signed and the job was completed successfully.
- A couple of days later, I was contacted and offered a Quality Assurance/Welding Engineer’s position on a piping project at one of the Durban oil refineries. Not only was the project a success, but as a team, we earned the distinct super result of a welding failure rate of 0,7 %, which we were told is a remarkable achievement.
- Not long after that job was completed and handed over, I took on the job of Welding Inspector at the Richards Bay Coal Terminal Extension project. Here I was eventually again promoted to Quality Assurance Engineer to complete and hand over final documentation of the project. I further received a letter from the Coal Terminal to review, audit and approve the project Data Books, if my memory serves me correctly, it was in excess of some four thousand Data Books (originals and copies printed).
- I then joined a company, Arc Force, as their in-house Quality and Technical Engineer. They were responsible for the design, fabrication and installation of a number of pressure vessels. It was around about this time that a friend of mine, Danny, a Professional Engineer, would check my designs and approve them for manufacture. This was a government requirement that only a PE (Professional Engineer) could do design approvals. He encouraged me and assisted me to join the South African Mechanical Engineering Institute, which I did. I received my Membership Certificate on the 6th. March 2006. My designated membership number (SAIMechE 600034), I believe, is another God-given achievement
- Post a number of various other engineering positions (including Managing Director) I was given a lucrative offer to work in the Angola Off-shore Industry for an American Company. It will always be one of the top two working experiences I have had. I was employed as a Senior Project Engineer, well received and well-treated by my American Colleagues. Whilst in their employ, their design team, operating out of their headquarters in the U.S.A., had a serious problem in the design of an offshore installation, a landing dock that was to be fabricated and installed to a number of deepwater platforms. It was an urgent “safety” necessity. Week in and week out for about six weeks it was discussed on the phone-in and linked in meetings between the parties involved, of which I was a part. The nodes of the support legs (six legs with four nodes on each kept failing under computer design inputs. The original design for these support legs were to be fabricated from 18-inch diameter schedule 80 low-temperature carbon steel piping. Various changes were computed (i.e. changes in diameter, changes in pipe schedules (wall thickness) of the pipe but with the same end result of buckling under loading (failure). In the end, I proposed they use doubler plates (compensation plates) at these nodes to strengthen the supports at the nodes. Oil rig construction is performed under the Structural Steel Branch of Engineering and what I proposed was used commonly in pressure vessels/boiler construction to strengthen the openings on the vessel/boiler shells where openings were made for the installation of nozzles. Not knowing how it works, I drew sketches and explained the concept with a very important comment that the edges of these doubler plates must be scalloped (i.e. wavy edged to avoid creating a shear plane at the doubler plates’ support leg piping interface. The following week, as we commenced the telephone meeting, the head of the design department wanted to know where I had gained that marvellous bit of knowledge, stating it wasn’t found in their research, in any university or textbooks worldwide, as they had searched exhaustively for a solution. The idea worked perfectly and as I sit here typing this portion of my story, the platforms were fabricated and installed and are still operational today. I strongly believe that it was God-given knowledge to find that solution.
- At the end of the contract, I was back in Sunny South Africa, where I secured a job as the Senior Scheduler on the Laphalale Power Station. Due to many unfortunate reasons, with people resigning, I ended up in charge of four departments, Senior Project Planner, Welding Engineer (as he resigned), Drawing Office Manager (review and sign off detailed drawings for fabrication) and the Document Control Department. The Project Director had a heart attack, which ended his life, resulting in the Fabrication Works Manager being appointed as the Project Manager. We had been employed the same day, It was a joint venture project, and he had been employed by the Johannesburg-based company, whereas I had been employed by the Durban-based company. On his promotion, now privy to all site information, he discovered that my salary was far superior to his. This angered him greatly and he started a hate campaign against me despite the consortium raising his salary to a higher one than mine. It was an unhealthy situation which resulted in me resigning. The overall project Managing Director tried, unsuccessfully, I might add, to convince me to rethink my decision and stay on board the project.
- That very week I received an invitation to attend an interview for a Senior Engineer’s position at a Johannesburg-based company, Redis Construction. The interview was to take place at their Durban-based branch office. At the interview, I met the company Managing Director, whom I had worked with previously and the Human Resources Director. The HR director posted all the introductions and started to question me, to evaluate my abilities, experiences and qualifications for the position. In mid-sentence of his first question, the MD. stopped him and said, “I know him very well, his work ethic as well as his capabilities.” Turning to me, “Sam, this is my Salary offer, I accept no arguments, and you are hired immediately and will report for duty on Monday, at our head office in Johannesburg.” I was in Redis Construction, employed for six years. In my second year, I was promoted to Quality Assurance and Technical Manager (Head Office). In my fourth year, I was promoted to Quality Assurance and Technical Executive plus a seat on the company Executive Management Team. When the company’s owners, planning their early retirement, brought in a new team as the top management structure, I felt it was time for me to resign and branch out to start my own company. Sadly, this did not take off as expected. Not long after that, I was diagnosed with Parkinson’s. Disease. The symptoms were already there and I wasn’t aware of why I had these headaches, feeling like I had vertigo constantly and a number of other little issues, all signs of this debilitating disease.
The Evidence of Providence, God’s ways are not our ways. I have not been side-lined from the work environment that I was accustomed to and the comfortable zone of engineering, but now feel comfortable as a blogger. One of my closest friends and an encourager as I have started this new life, said these words to me this past weekend, “Brother, you were born for a time like this.” Profound, prophetic and reassuring.
African Proverb, “If you want to go fast, go alone. If you want to go far, go together.” I want to go far, so travel with me on this journey. God’s richest and choicest blessings on everyone, old friends and new friends. Till next time.
At Samuelshares.com you’ll never be blogged down but always uplifted!
In reading this blog now, I can make this statement, thus is not a unique one but is duplicated in the lives of many people all over the world and not only in engineering but in all job descriptions across the working environment. We all have a story to tell.